Case Studies

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Yoohantech Co., Ltd.
[Leak Detector Installation] Acid & Alkali Leak Detection System at a Changwon Liquor Plant | Movable Point Sensors for Washdown Areas

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๐Ÿ“ข Key Installation Summary

This is an installation case of a liquid leak detection system for acid and alkali piping at a liquor production plant in Changwon, Gyeongsangnam-do. This project introduces how a safety system was built in compliance with Koreaโ€™s Chemicals Control Act using a reusable point sensor (YHSP-SAR) and a monitoring unit with a built-in backup power supply that continues operating even during a power outage.

Cover image of acid and alkali piping leak detector installation at a liquor plant in Changwon

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Hello.

This is Assistant Yoo from Yoohantech, a company specializing in hazardous chemical safety systems.

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Today, we would like to share an installation case of an acid and alkali leak detection system at a liquor production plant in Changwon, Korea.

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This company produces one of Koreaโ€™s well-known soju brands, and its headquarters and core production facilities are located in the Bongam Industrial Complex in Changwon.

Because acid and alkali chemicals are used in the production process, this site requires the installation of a liquid leak detection system to ensure compliance with the Chemicals Control Act and maintain a safe working environment.

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Most liquor products are acidic, but it seems that alkaline reduced water is used in part of the process.

It is said that when clean water from the Daegwallyeong area is converted into alkaline reduced water and used in soju production, the liquor contains abundant natural minerals such as calcium, sodium, and potassium. The fine particles of alkaline reduced water are also believed to penetrate more deeply between alcohol molecules, resulting in a smoother taste.

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Curious about the soju production process

We cannot fully confirm it, but if it makes the soju taste smoother, letโ€™s go with it. ^.^

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Now, shall we take a look at the actual photos of the leak detector piping and point sensor installation work carried out to protect plant safety?

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Leak detector installation work begins

Leak detector piping installation and wiring work at a liquor plant in Changwon

Selecting the installation location for a point sensor under acid and alkali piping

Precise piping and wiring work for hazardous chemical leak detection

Cable wiring connection work for leak detectors inside the Changwon plant

 Installation of leak detector sensors for chemical handling area safety

Final fixing and protection work for leak detector sensors

 Point sensor installation completed for immediate leak detection on acid and alkali piping

Careful installation of a protective cap and finishing work by Yoohantech experts

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Yoohantech specialists carried out the installation with great care and dedication.

Since this site handles acid and alkali chemicals, our team followed all safety rules and wore protective boots provided by the site to ensure worker safety throughout the installation process.

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Leak detector installation completed

Detailed image of electronic liquid leak point sensor YHSP-AR01 for acid and alkali detection

Reusable and economical leak detector YHSP-SAR that can be used again after water cleaning

On-site installation of a chemical leak detection sensor under process piping

Point-type leak detector sensor installation that can be repositioned during floor cleaning

Convenient YHSP-SAR leak detector that can be moved during plant floor washing

YHSP-SAR installation for industrial sites requiring compliance with the Chemicals Control Act

Leak detector sensor installed as part of chemical safety equipment at a liquor plant in Changwon

Leak detector sensor protective cap installation and detailed wiring finish

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The electronic liquid leak point sensor (YHSP-AR01) was installed neatly and securely.

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One of the biggest advantages of this sensor is that its position can be flexibly adjusted depending on the surrounding environment. Since liquor plants frequently wash their floors with water, the leak detector sensor can be moved aside during cleaning and then placed back in position, making maintenance and management very convenient.

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Leak detection monitoring unit installation

Wall-mounted leak alarm monitoring unit installation completed YH-200L

Internal wiring work of YHSM-04S-AR acid and alkali detection module

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The left image shows the installation of the leak alarm monitoring unit, while the right image shows the internal wiring of the unit.

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This site uses a total of 8 channels, so two leak detection modules (YHSM-04S-AR) were installed. Each module can connect up to four acid and alkali leak detector sensors, making it efficient for multi-point chemical leak monitoring and accident prevention.

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Although not visible in the photo, the system also includes a backup battery so that the leak detection system can continue operating during an emergency power outage. Even if power is suddenly lost, the monitoring system can remain active for more than one hour, helping prevent any safety gap.

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Leak response test in progress

Leak detector acid and alkali response test and sensor operation check YHSP-SAR

Leak alarm monitoring unit operation and alarm check YH-200L

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Once installation is complete, thorough commissioning and testing are essential.

The left image shows the point sensor immersed in a container filled with actual reagent to check its response speed, and the right image shows the monitoring unit immediately activating the leak alarm.

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The installed electronic liquid leak point sensor (YHSP-SAR) is an economical reusable product. Even after detecting a leak, it can be cleaned with fresh water and used again, which significantly reduces consumable costs.

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At Yoohantech, we promise reliable protection against chemical hazards through thorough testing and verification after every installation.

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This concludes our installation case of the acid and alkali liquid leak detection system at a liquor plant in Changwon, Korea.

If you have any questions about installation cost, quotation, or technical support for leak detection systems, please feel free to contact Yoohantech at any time.

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Have a safe day.

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Defining the Trusted Standard in Liquid Leak Detection for Industrial Safety.

Yoohantech Co., Ltd.