Case Studies

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YOOHANTECH Co., Ltd.
Explosion-Proof Acid & Alkali Leak Detection at an Incheon Dye Plant | Zener Barrier & Ex-Certified Sensor (YHSP-SAR-Ex) Installation

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๐Ÿ’ก Key Installation Summary

This is an installation case of an acid & alkali leak detection system in an explosion-hazardous area (Explosion Proof Area) at a dye manufacturing plant in Incheon, Korea. We applied an explosion-proof certified Electronic Leak Detection Point Sensor (YHSP-SAR-Ex) and a Zener Barrier for intrinsic safety, helping prevent chemical leak incidents at the source.

Cover: Incheon dye plant explosion-hazardous area acid & alkali leak detector installation with Zener barrier

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Hello.

Iโ€™m Manager Yoo from Yoohantech, your industrial safety solutions partner.

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Today, weโ€™d like to introduce an installation site for an Explosion-Proof Acid & Alkali Electronic Leak Detection Point Sensor, designed to safely detect chemical leaks even in explosion-risk environments.

Even on rainy days, Yoohantech keeps moving for our customersโ€™ safety as a professional team specializing in leak detector installation.

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This site is a dye manufacturing plant located in Incheon, Korea, where we installed an acid & alkali electronic leak detection system.

Because dye manufacturing processes handle a variety of hazardous chemicals, a thorough leak management system is essential to prevent leakage incidents.

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This customer has built long-term trust with us. They were satisfied with the performance and installation quality of the gas detector system we previously installed, and requested an additional installation of an acid & alkali leak detector for this project.

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In particular, this installation location is designated as an Explosion Proof Area, so we selected the explosion-proof certified acid & alkali electronic leak detection point sensor 'YHSP-SAR-Ex' rather than a standard product.

To ensure intrinsic safety, we also added a Zener Barrier inside the leak detector alarm receiver, completing a robust explosion-proof system configuration.

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Now, shall we take a look at the carefully executed explosion-proof leak detector installation photos?

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Explosion-Proof Steel Conduit & Leak Detector Installation Work
Steel conduit (steel pipe) installation work for leak detector installation in an explosion-hazardous area at an Incheon dye plant
Precision explosion-proof conduit installation to prevent chemical leak incidents
Wiring connection work inside the receiver unit for explosion-proof leak detection system
On-site precision installation by Yoohantech experts for acid & alkali leak detection in explosion-hazardous areas

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These are our specialists installing the leak detector with strict compliance to explosion-proof requirements. We used durable steel conduit (Steel Pipe) instead of standard flexible conduit to maximize durability and safety.

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Explosion-Proof Acid & Alkali Electronic Leak Point Sensor (YHSP-SAR-Ex)
Installed explosion-proof certified acid & alkali leak detection sensor YHSP-SAR-Ex
Detail view: explosion-proof sensor installation finished with sealing fitting and steel conduit

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This is the installed explosion-proof leak detector sensor.

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Due to the characteristics of the explosion-hazardous area, we used high-strength steel conduit (Steel), and to block the travel of hazardous gas or flame, we completed the termination with a 'sealing fitting (Sealing Fitting)' to eliminate explosion risk at the source.

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Leak Alarm Receiver with Built-in Zener Barrier (YH-200L)
Wall-mounted leak alarm receiver YH-200L installation completed
Inside the receiver: Zener barrier and detection control module YHSM-04S-AR installed

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This is the installed leak alarm control receiver.

We completed the installation using the proven and reliable YH-200L model.

Since this system connects to an explosion-hazardous area, we installed an essential intrinsic-safety component, the 'Zener Barrier', inside the receiver as a must. The leak detection control module was configured with the acid & alkali dedicated 'YHSM-04S-AR' to enhance safety and reliability.

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This was an installation and commissioning case of an Explosion-Proof Acid & Alkali Leak Detection System at the Incheon dye plant.

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If you need professional leak detector installation that complies with chemical safety regulations and site safety standards, please contact Yoohantech anytime.

Stay safe, and have a great day.

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